Diaper closure system

ABSTRACT

Disclosed are diapers, and particularly baby diapers, which are made and provided to the user of such products in a substantially flat condition and are formed into a three dimensional garment by the diaper user and maintained in this position by means of a closure system. The closure system consists of a tape type closure system with a designated zone on the diaper where the tape type closures are to be attached. Preferably the closure system comprises a mechanical interlocking system known as hook loop fastening system or as Velcro™ closure systems.

FIELD OF THE INVENTION

[0001] The present invention relates to diapers, and particularly baby diapers, which are made and provided to the user of such products in a substantially flat condition and are formed into a three dimensional garment by the diaper user and maintained in this position by means of a closure system. The closure system consists of a tape type closure system with a designated zone on the diaper where the tape type closures are to be attached. Preferably the closure system comprises a mechanical interlocking system known as hook loop fastening system or as Velcro™ closure systems.

BACKGROUND OF THE INVENTION

[0002] Conventional diapers today are made in a flat condition. The shape of such diapers is either a rectangular or a so-called hourglass shape. The hourglass shape is of course preferred because it provides less bulk between the legs of the baby hereby facilitating a more comfortable diaper. When applying a diaper to a baby the diaper is laid out flat and the baby is sat on it approximately in the centre such that the rear portion can be folded up onto the baby's back and the front portion can be folded up onto the baby's belly.

[0003] Obviously this can also be done with the baby lying down. The back right and left corners of the diaper are typically attached to the front of the diaper so as to form a circular waste closure. This closure is facilitated typically by providing the back part of the diaper with attachment tapes extending from the right and left longitudinal edges and connecting them upon closure to a landing zone in the front of the diaper where the attachment portion of the tapes provides a releasable attachment to the landing zone.

[0004] If the closure system is adhesive the landing zone should provide the possibility to remove the tapes and replace them for a better fit or upon control of the diaper. Since in diapering a lot of times skin treatment aids such as cream or powders are used adhesive tapes have been found to be less advantageous than mechanical interlocking devices, which allow closure even if contaminated with a minor quantity of cream and powder. Such mechanical interlocking systems have found their limitation in the desire of the users to frequently adjust the specific location where the attachment is made. Hence the flexibility of adhesive tape closure systems and the sensitivity benefits of mechanical closure systems have been combined in the so-called hook and loop fastener systems, sometimes also referred to by their trade name as Velcro closures, where the hook elements are provided on the tapes and the loop elements are provided in the landing zone.

[0005] These conventional systems essentially consist of a tape, which is joined to the diaper on the longitudinal edges in the rear portion of the diaper, usually relatively close to the rear end of the diaper. These tapes comprise hook elements capable of engaging mechanically with loops. Typically prior to use the tapes extending outwork from the longitudinal side edge of the diaper are folded along the longitudinal side edge of the diaper to protect the hook elements. In this condition the hook material is protected between the tape material and the inner surface of the diaper. The tapes can be held in this folded position either by adhesive means (which must be provided so as to insure that the adhesive is not exposed to the skin of the baby during use) or by mechanical engaging between the hook material itself and the inner surface of the diaper provided this inner surface is made of a material capable of at least temporary mechanical interaction with the hooks. Many non-woven materials used for the inner surface of a diaper provide this functionality without the need for any particular manipulation. Another means of holding the tapes in this folded position is for example crimping.

[0006] Upon opening of the tapes they have to be grabbed by the person applying the diaper to a baby for which reason tapes usually have a finger-tab. The finger-tab has to be optimized for providing sufficient space to be grabbed and, considering that not all babies like to be diapered and sometimes physically attempt to interfere with the diapering process, finger-tabs have to be easily found.

[0007] The mechanical hook fasteners have to be attached to a loop surface such that the hooks entangle with the loops and provide a sufficiently stable mechanical attachment, which resists primarily tangential forces but also is not disrupted under conventional usage conditions.

[0008] It is also important that during the closing activity of the diaper on a baby the region where such loops are provided, the landing zone is easily identified. This has been achieved conventionally by providing the landing zone with colors to highlight this zone relative to the surrounding diaper material. Such colors can be provided to the landing zone by any conventional methods such as printing. It also has been found that it is advantageous to provide a colored region with symmetry indications, well known as fit-guides, in respect to the longitudinal centerline of the diaper in order to encourage symmetrical closure of the diaper around the waste of the baby.

[0009] It also is well known to those skilled in the art that the dimensions of the hooks as well as of the loop-landing zone must be adjusted to each other. Apparently the landing zone must at least provide the same dimensions as those of the hook elements on the tapes. From conventional diapers it can be found that it is advantageous to have a dimension of the landing zone which is somewhat larger in longitudinal direction than the hook dimension in longitudinal direction in order to insure that the complete engagement width in longitudinal direction is actually engaged between the two closure system portions. The landing zone dimension in transverse direction is selected such that it allows free placement of the hooks to adjust the diaper circumference around the baby's waist to fit comfortable. Most usually this requires a landing zone dimension in transverse direction of about the same as the diaper width at the front end of the diaper.

[0010] In other prior art embodiments there is a visual aide to help place the hook elements on the tapes centered in the sense of the longitudinal dimension of the landing zone. This is achieved by coloring the central portion in longitudinal direction of the landing zone and keeping a boundary portion of the landing zone in longitudinal direction beyond the edges of the highlighted central portion of the landing zone in a color which blends into the surrounding diaper material (typically white boundary on white diaper backsheet or even more conveniently transparent boundary region providing naturally the same color as the backsheet). In this way the diapering person tries to place the mechanical tape into the colored central portion but is not penalized by reduced closure performance if the central portion is not exactly met. Also known are fit guides in the landing zone to indicate transverse distance of the tape placement to the longitudinal centerline to ensure symmetrical closure of the diaper on the right and left side. In respect to such transverse fit guides the centrally colored landing zone with boundary zone can be considered a centralizing closure aide in longitudinal direction.

[0011] For even better fit of diapers and comfort of babies tapes for diapers have been provided with elasticity. Such tapes are economically significantly less attractive due to exorbitant material costs and consumption. Such elastic tapes have shown the drawback of pivoting or rotating around the elastically extensible portion of the tape. Of course the same issue becomes apparent for non-elastic tapes if their longitudinal dimension is too small, i.e. if their size approaches a narrow band. In order to address this issue on non-elastic tapes a so called y-bond tape attachment has been developed in which the attachment portion of the tape on the diaper is sandwiched around the diaper longitudinal edge and extends for a few millimeters beyond this edge, thereby reinforcing the extending portion of the tape to suppress the tape rotating pivoting effect. In elasticized tapes this problem has been addressed by providing them with a significantly larger longitudinal dimension (usually without a y-bond). This adds further to the structural cost disadvantage of elasticized tapes over non-elastic tapes. Of course elastically extensible tapes have been used as they provide a permanent adjustment of the force in a circumferential path around the waist of a baby thereby providing a beneficial fit aspect. It is however also well established in the art that this can be provided in the end regions of a diaper, and often is provided by an elasticized waistband portion (as is conventional in the textile industry for undergarments).

SUMMARY OF THE INVENTION

[0012] The present invention relates to a diaper, especially a baby diaper, with an improved closure system where the closure system comprises a landing zone, which has loop engagement elements for engaging mechanical hook fasteners, which are provided on tapes. The tapes extend beyond the longitudinal side edges of the diaper in its rearward portion. The tape as such is substantially non-elastic and comprises the hook material on that tape portion which is extending beyond the diaper side edges during use of the diaper. The hook fasteners and the tape preferably have the same longitudinal dimension.

[0013] The landing zone is provided on the outside of the front portion of the baby diaper. The landing zone comprises the loop fasteners. It has a central portion, which is optically highlighted versus the boundary portion of the landing zone. Preferably the optical highlighting consists of coloring of the central portion with an optically distinguishable, preferably darker or ornamentally decorated, color versus the boundary portion of the landing zone. The central portion of the landing zone has a maximum longitudinal dimension which is smaller than the longitudinal dimension of the overall landing zone thereby ensuring that the boundary portion of the landing zone has an dimension in longitudinal direction making up the difference between the central portion longitudinal dimension and the landing zone longitudinal dimension.

[0014] According to the present invention the hook fastener longitudinal dimension is from 60% to 125%, preferably from 75% to 100%, more preferably from 80% to 90% of the maximum longitudinal dimension of the central portion of the landing zone. Simultaneously the longitudinal dimension of the hook fastener should preferably not be larger than the longitudinal dimension of the landing zone. According to the present invention the tapes carrying the hook fasteners have a finger-tab, which finger tab is provided with a wavy edge thereby improving the possibility to grab the tape edge. It has been found that for a tape having a longitudinal dimension of less than 50 mm a frequency of at least 4 waves with a size of less than 5 mm is useful. The number of waves and their size is a matter of selection, which can be made readily by a small number of trials to optimize the improved grip due to the waves and the optically most pleasing variant in relation to the remainder of the tape dimensions.

BRIEF DISCUSSION OF THE FIGURES

[0015]FIG. 1 shows a diaper according to the present invention.

[0016]FIG. 2 shows an enlarged schematic drawing of a closure tape according to the present invention.

DETAILED DESCRIPTION OF THE DRAWINGS

[0017]FIG. 1 shows a preferred embodiment of the diaper (1) of the present invention. In particular the dimension and sizes of the tapes, the landing zone (3,4) with its central portion (3) and boundary portion (4) can be seen. Further the tapes (2) are shown in their tacked-in position prior to use of the diaper (1). The schematic FIG. 1 shows the diaper in a flattened-out version from that side which in use is providing the outside surface of the diaper. This side conventionally is provided by a liquid penetration retarding or impervious backsheet.

[0018] In particular, FIG. 1 shows the landing zone (3,4) having the central portion (3) with its extension in a longitudinal direction that is the direction parallel to the longitudinal axis (L) as shown in FIG. 1. The central portion (3) also has a dimension in transverse direction, which is the dimension of the central portion (3) parallel to the transverse axis (T) as show in FIG. 1. The central portion (3) is completely surrounded in the embodiment shown in FIG. 1 by the boundary portion (4) of the landing zone. Optionally the boundary portion needs not extend completely around the central portion of the landing zone but could extend only between the central portion (3) and the end edge parallel to the transverse centerline (T) of the diaper (1). It could also be only on the respective other side of the central portion (3). The central portion need not be rectangular but can be shaped in any form useful for the purpose of aiding in longitudinal tape placement such as oval, round, rectangular-rounded. In particular wavy outlines have been found acceptable and useful for communicating the placement aid functionality to the diapering person.

[0019] It is important to recognize that the distinction between the central portion (3) and the boundary portion (4) is not in the ability to attach to mechanical hook fasteners but that the whole landing zone (3,4) comprises loop fastening elements capable of attachment to the hook fastener elements of the tapes (2). The highlighting of a central zone (3) is providing a longitudinal directional fit aiding function when closing the diaper (1).

[0020] In FIG. 2 the tape (2) can be seen. The tape comprises a finger tab region (8), a region in which the mechanical hook fastener elements are provided indicated by reference numeral (7) and an attachment portion (6) with which the tape is joined to the diaper (1). This attachment portion (6) typically is provided with an adhesive, which is capable of attaching to the outside surface of the diaper as can be seen in FIG. 1. The region (5) between this adhesive portion for attachment of the tape to the diaper and the hook fasteners can also be provided with an adhesive that is useful for a disposal of the absorbent diaper after use. However, this need not be the case in accordance with the present invention and in fact portion (6) and region (7) can be directly adjacent thereby eliminating region (5).

[0021] The wavy edge of the finger tab (8) provides an additional length to this finger tab when compared to the identical amount of material used for such a finger tab with a rectangular shape. Economizing the usage of material is of course only possible if the tape for both sides is made from a single band of tape material, which is cut into two bands along a wavy line as disclosed in EP-A-379850.

[0022] It is important in accordance with the present invention that the tapes are not elastically extensible, especially not in region (5) between attachment portion (6) and mechanical hook fastening region (7). The reason for elastic extensibility as indicated in the prior art discussion above was to allow a more consistent force around the waist of a baby when using a diaper. However, such tapes have the disadvantage that they easily pivot or rotate in the region (5) between the portion of the tape attached to the diaper (6) and the mechanical hook fastening elements of region (7) attached to the landing zone (3,4).

[0023] According to the present invention the materials and designs used in the diaper of the present invention are not relevant to the improvement achieved with the closure system according to the present invention. It is, however, clear to those skilled in the art that fundamentally any improvement and desirable functionality in modern disposable absorbent diapers could and should be included in the diapers according to the present invention as this will enhance the benefit achievable by use of the improvement to the closure system according to the present invention. Reference to commercially available diapers such as Pampers™ of Procter & Gamble or Huggies™ of Kimberley-Clark in their various designs available can be used to exemplify modern diaper designs useful in the context of the present invention.

[0024] While a particular embodiment of the present invention has been illustrated and described, it would be obvious to those skilled in the art that various changes and modifications can be made without departing from the scope of the invention. It is therefore intended that the appended claims define the present invention including all such changes and modifications. 

What is claimed is:
 1. A disposable diaper comprising a longitudinal center line defining a longitudinal direction and a transverse center line defining a transverse direction perpendicular to said longitudinal direction, said diaper having a front portion, said front portion being intended to be worn towards the belly of a wearer during use, and a rear portion being intended to be worn towards the back of a wearer during use, said transverse center line separating said front and said back portion, said diaper comprising an inside and an outside surface, said inside surface facing towards the wearer during use and said outside surface facing away from the wearer during use, said diaper having two longitudinal side edges, both extending from said front into said rear portion of said diaper, and two transverse ends, one in each of said front and said rear portion of said diaper, said diaper further comprising a closure system, said closure system comprising a landing zone having loop engagement elements and at least two tapes each comprising a mechanical hook fastener capable of engaging with said loop engagement elements, wherein said landing zone is provided on said outside surface of said front portion of said diaper, said landing zone has a longitudinal dimension and a transverse dimension, said landing zone has a central portion and a boundary portion, said central portion is optically highlighted versus said boundary portion, said central portion has a maximum longitudinal dimension which is smaller than said longitudinal dimension of said landing zone, said boundary portion has a dimension in longitudinal direction making up the difference between said longitudinal dimension of said central portion and said longitudinal dimension of said landing zone, wherein each of said tapes is provided in said back portion of said diaper and extends beyond said longitudinal side edge of said diaper during use, each of said tapes is substantially non-elastic and comprises said mechanical hook fastener on said portion of said tape which extends beyond said longitudinal side edge during use, said mechanical hook fastener has a longitudinal dimension, said portion of said tape which extends beyond said longitudinal side edge of said diaper during use having a longitudinal outer tape edge, a portion of said tape between said longitudinal outer tape edge and said mechanical hook fastener provides a finger tab for manipulating said tape from a disposition in which said tape is delivered for usage into a position during usage of said diaper, wherein said hook fastener longitudinal dimension is from 60% to 125% of said maximum longitudinal dimension of said central portion of said landing zone, wherein said longitudinal dimension of said mechanical hook fastener is not larger than said longitudinal dimension of said landing zone, and wherein said longitudinal outer tape edge forms a wavy line for improving the possibility to grab said finger tab.
 2. A disposable diaper according to claim 1 wherein said hook fastener longitudinal dimension is from 75% to 100% of said maximum longitudinal dimension of said central portion of said landing zone.
 3. A disposable diaper according to claim 1 wherein said hook fastener longitudinal dimension is from 80% to 90% of said maximum longitudinal dimension of said central portion of said landing zone.
 4. A disposable diaper according to claim 1 wherein said boundary portion of said landing zone fully encircles said central portion of said landing zone.
 5. A disposable diaper according to claim 1 wherein said optical highlighting of said central portion of said landing zone consists of coloring with an optically distinguishable color versus said boundary portion.
 6. A disposable diaper according to claim 1 wherein said optical highlighting of said central portion of said landing zone consists of ornamentally decorated coloring versus said boundary portion.
 7. A disposable diaper according to claim 1 wherein said hook fasteners and said tape have the same longitudinal dimension.
 8. A disposable diaper according to claim 1 wherein said tape has a longitudinal dimension of less than 50 mm, said wavy edge has at least 4 waves and said waves have a maximum transverse dimension of less than 5 mm.
 9. A disposable diaper according to claim 8 wherein said longitudinal dimension of said tape is at least 35 mm, said wavy edge has at least 5 waves, said longitudinal dimension of said landing zone is at least 50 mm.
 10. A disposable diaper according to claim 1 wherein said tape and said boundary region of said landing zone are provided with matching decorative symbols. 